Custom Stratocell® Non-Cross Linked Polyethylene Foam Inserts

High-Quality, Eco-Friendly Packaging Solutions

Looking for premium custom foam inserts? Our Stratocell® Non-Cross Linked Polyethylene (PE) foam inserts provide outstanding protection, durability, and eco-friendliness. Unlike other foams, Stratocell® is fully recyclable, classified as transparent film, and free from mixed materials.

Why Choose Stratocell® PE Foam Inserts?

Stratocell® is a closed-cell, non-cross linked PE foam that offers:

  • 100% Recyclability – Unlike many mixed-material foams, Stratocell® is easily recycled.
  • Shock Absorption – Provides excellent impact and vibration resistance.
  • Moisture & Chemical Resistance – Protects equipment from water damage and harsh substances.
  • Lightweight & Durable – Strong enough for long-term use while being easy to handle.
  • Custom Fit Solutions – Precision-cut to match your specific needs.

Applications of Custom PE Foam Inserts

Our custom foam packaging solutions are ideal for:

  • Tool & Equipment Cases – Secure and organize tools for easy access.
  • Electronics & Fragile Goods – Prevents breakage during transit.
  • Medical & Laboratory Equipment – Maintains product integrity.
  • Industrial & Automotive Packaging – Provides secure protection for machine parts.
  • Shipping & Storage Solutions – Ensures safe transportation of sensitive products.

How Stratocell® Inserts Provide Superior Protection

Custom foam inserts create a close-fitting protective environment, offering:

  • Impact Resistance: The closed-cell structure traps air, enhancing shock absorption and maintaining shape after impact.
  • Vibration Control: The foam’s unique composition minimizes continuous vibration damage.
  • Water & Chemical Resistance: Stratocell® foam absorbs only 3% water, ensuring excellent moisture protection.

Available Foam Sheet Sizes & Formats

We offer Stratocell® PE foam in various densities and formats:

  • Stratocell® E 24 kg/m³ Sheets: 2000mm x 1200mm, available in 20mm to 100mm thicknesses.
  • 10mm Thick Stratocell® Rolls: 130cm wide, 50m long.
  • Ethafoam 220 Sheets: 2750mm x 600mm, 35 kg/m³.
  • Stratocell® Plus: Features an elastic foam layer for enhanced compression and cost-effective storage.

Types of Stratocell® PE Foam Inserts Available

We provide multiple Stratocell® product options based on your specific needs:

  • Stratocell® L: A cost-effective, eco-friendly alternative to polyurethane foam and polystyrene.
  • Stratocell® E & S:
    • E: Ideal for light to medium-weight item protection.
    • S: Offers enhanced protection and customization in sizes, colors, and properties.
  • Stratocell® Plus: Features an added elastic foam layer for improved material joining and space-saving storage.

Why Choose Our Custom PE Foam Inserts?

  • Eco-Friendly & Sustainable – Fully recyclable, reducing environmental impact.
  • Precision-Cut Design – Custom foam inserts tailored to your exact specifications.
  • Proven Quality & Durability – Manufactured using advanced Sealed Air technology.
  • Bulk & Custom Orders Available – From single pieces to 10,000+ unit production runs.

Get a Quote for Custom Foam Packaging

Whether you need to pack a small test tube or a full pallet load, we provide custom-designed protective solutions tailored to your needs. Contact us today for a free consultation on the best custom Stratocell® foam inserts for your application!

What is Stratocell® Polyethylene Foam?

Stratocell® polyethylene foam is a high-quality, non-cross linked foam material widely used in various industries, especially in packaging and insulation. This lightweight yet strong foam offers excellent impact resistance and superior insulation properties. Its unique manufacturing process ensures a uniform structure, providing exceptional protection against external factors.

How Does Stratocell® Differ from Other Polyethylene Foams?

Stratocell® stands out from traditional PE foams due to its specialized formulation. It is made from carefully engineered polyethylene granules, optimizing its physical properties for:

  • Enhanced Density & Elasticity
  • Increased Resistance to Moisture, Chemicals, and UV Radiation
  • Full Recyclability, making it a sustainable choice compared to other foams that are difficult and expensive to recycle

Additionally, Stratocell® offers superior thermal insulation, making it ideal not only for packaging but also for construction applications. It helps reduce energy consumption, promoting long-term sustainability.

Why Choose Stratocell® Polyethylene Foam?

1. Lightweight & Easy to Handle

Stratocell® foam is exceptionally lightweight, simplifying transportation and installation. This feature is particularly valuable in the construction industry, where weight reduction helps lower overall costs.

2. Excellent Insulation Properties

Stratocell® provides high thermal retention and low permeability, making it a great thermal insulator. This can significantly reduce energy costs in residential and commercial buildings. It is commonly used for building insulation, pipe insulation, and refrigeration applications.

3. Durability & Resistance

This foam is highly resistant to moisture and chemicals, making it perfect for use in harsh environments. Its durability reduces the need for frequent maintenance or replacement, saving costs in the long run.

4. Versatile Applications

Stratocell® polyethylene foam is widely used in:

  • Construction – As insulation material for buildings and pipes
  • Automotive Industry – For shock absorption and padding
  • Protective Packaging – To safeguard fragile products
  • Shipping & Logistics – As cushioning for transport safety

Eco-Friendly & Recyclable Foam Solution

Stratocell® is fully recyclable, making it an environmentally sustainable choice. Unlike many other foams, which are difficult to recycle, Stratocell® can be reprocessed multiple times without significant quality loss.

The Recycling Process

  1. Collection: Foam waste is gathered from industries, warehouses, and commercial sites.
  2. Sorting: The material is separated based on its type and quality.
  3. Shredding & Processing: The foam is broken down into granules for repurposing.
  4. Reuse: The recycled material is used to produce new foam sheets, film products, and other applications.

By choosing Stratocell® polyethylene foam, you not only ensure high-quality protection for your products but also contribute to reducing environmental impact through sustainable packaging and insulation solutions.

 

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